• Custom-built instruments on request • 29 years of precision manufacturing • Turnkey cable manufacturing plants • IS - IEC - BS - EN - UL compliant • 100+ instrument types in production
• Custom-built instruments on request • 29 years of precision manufacturing • Turnkey cable manufacturing plants • IS - IEC - BS - EN - UL compliant • 100+ instrument types in production

AC Spark Tester (0–25 kV / 2 kVA)

AC Spark Tester (0–25 kV / 2 kVA)

A high-performance testing solution designed for detecting pinholes and insulation defects in PVC-coated wires and cables. Features adjustable high-voltage output, automatic fault counting, oil-cooled transformer, and advanced safety protection for reliable quality control in wire and cable manufacturing.

Category:

AC Spark Tester (0–25 kV / 2 kVA)

Technical Specifications:

  • INPUT VOLTAGE: 230 Volts, 50 Hz AC Supply, Single Phase.
  • OUTPUT VOLTAGE: Up to 30 kV AC.
  • CAPACITY: Up to 2 kVA.
  • TRANSFORMER TYPE: Double-wound step-up transformer with CRGO core.
  • CONTROL: Knob for adjusting AC output voltage from zero to maximum.
  • ELECTRODE: Brass ball chain electrode with multiple balls to ensure proper contact with the coated wire passing through the electrode.
  • METERING: Voltmeter provided on the L.T. side to indicate the HV output.
  • FAULT COUNTER: Electromagnetic fault counter with reset facility to count faults.
  • COOLING: Oil cooling.

SAFETY & PROTECTION:

  • Fuse and ON/OFF switch for short-circuit protection.
  • HV auto-trip protection in case of unsafe access or cover opening.
  • Zero-start interlock to prevent unintentional high-voltage application.
  • Surge and overvoltage protection for sensitive components.

APPLICATIONS:

  • PVC wire and cable manufacturing.
  • Pin-hole testing of coated wires.
  • Quality control on wire extrusion lines.
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